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Lotus Evora 414E Hybrid Explained

As we slowly creep towards a new era in the automotive world, it becomes more and more obvious no single manufacturer out there who will survive if it doesn't begin to offer at least a hybrid in its line-up. This, unfortunately for some, means sports cars and supercars manufacturers will slowly switch from internal combustion to hybrids and EVs, puting an end to the century or so long era of high revs and incredible engine sounds. Truth be told, most manufacturers in the field have already began switching. The latest to join the pack is Lotus, who announced it will bring the Evora 414E Hybrid at the 2010 Geneva Auto Show, the manufacturer's first take at this segment of the industry. Using basically the same technologies as the Proton concept, to whom Lotus supplies the powertrain, the Evora 414E promises to be a vehicle like no other, one which mixes all the benefits of the hybrid with all those little things which count in a sports car. THE EVORA Lotus is using its Evora model to display the powertrain, packing the already established vehicle architecture used on the regular production version. The new model adds unique extrusions and folded panels to the bonded and riveted structure. The chassis used by Lotus, designed to be extended in width, length and height, features Lotus' Versatile Vehicle Architecture (VVA) and allows it to be used for a wide range of vehicles. Lotus is using the upcoming Geneva event to showcase a possible look for its future EVs, with a redesigned ‘floating’ roof and a new color scheme - satin finish paint complemented by electrical circuit inspired graphics. LOTUS HYBRID POWERTRAIN Basically, the 414E is a combination between two electric motors, a battery pack and a somewhat small internal combustion engine. The electric motors, located one on each of the car's rear wheels, develop 152 kW (207 PS/204 hp) of power and 400 Nm (295 lb.-ft.) of torque each (for a total of 414 PS, hence the name of the Lotus). The torque is sent to the rear wheels with the help of two independent, single speed reduction transmissions, both fitted into a single housing, to enable torque vectoring dynamic control.
The electricity needed by the motors to operate is stored in a lithium polymer battery pack, located in the middle of the vehicle to provide it with additional stability. The batteries provide 17 kWH energy storage capacity and a discharge capability of over 100 kW. The battery pack provides a somewhat limited range, 35 miles, and can be recharged using a conventional domestic mains supply. The socket on the 414E is located under the rear number plate.

Finally, the 1.2l, three-cylinder engine has been purposely built by Lotus to help the electric motors and battery pack. In fact, the carmaker doesn't call the engine "engine", but "range extender".

The extender features an aluminum monoblock construction which houses the cylinder block, cylinder head and exhaust manifold in one casting – a solution chosen to reduce cost and mass (the engine weighs only 85 kg). The unit can run on alcohol-based fuels and/or gasoline.

The range extender provides 35 kW (48 PS/47 hp) of power at 3,500 rpm via an integrated electrical generator, which converts mechanical energy to electrical energy and then sends it to the battery pack. The same electrical generator acts as a starter for the engine.

TORQUE VECTORING

Torque vectoring, which is the ability to generate different torques at each of the driving wheels, allows for both the creation of an ESP-like system and the production of an additional turning moment at the rear of the vehicle. The additional turning moment can be helpful when trying to handle the car at lower speeds, helps ease parking and provides better high speed stability in a straight line.

With the help of some cleverly placed sensors, the Evora provides automatic correction of both understeer and oversteer.

LOTUS VIRTUAL GEARSHIFT

Two of the main disadvantages of an electric vehicle are the fact that it doesn't provide the driver with that feeling of control given by a traditional five, six or seven speed transmission and steals the pleasure of hearing the car roar while in high revs. While the latter characteristic has already been solved with the introduction of the sound synthesizers, replacing a traditional transmission with a single shift one still remains a problem for the drivers. Lotus uses the 414E to display one possible solution: the simulated paddles shift.

Just like any conventional transmission, the virtual gearshift is used to change gears and, despite the fact it is only done electronically, can simulate the effects of engine braking. Unlike when using engine braking for real, the energy is not lost when using the virtual gearshift, but sent back to the battery.

Being so automotive literate, you might say that's pretty much what other hybrids and EVs have to offer in terms of engine braking. According to Lotus however, their system is better.

In conventional hybrids and EVs, the engine braking is being done at a fixed, already determined rate, meaning it's a bit like having only the option to shift from third to second.

In 414E's case, the virtual gear shift allows for up to three gears to be selected (like downshifting from fifth to fourth to third to second), giving the driver control over how much energy is regenerated.

Lotus' virtual gearshift provides two different shifting modes, Eco and Sports. When used in Sports mode, the gearshift simulates a 7 speed paddle shift transmission and, thanks to the column mounted paddle shift, even feels like one.

HALOsonic ELECTRONIC SOUND SYNTHESIS

Now, while all of the above can be described as very useful, the following feature of the 414E is meant more to touch the heart and ear of the driver. The hybrid uses HALOsonic, a system presented by Lotus late last year and which is meant to recreate the sounds we are used to from an internal combustion-engined car.

HALOsonic TESTED ON TOYOTA PRIUS



Back in 2009, HALOsonic was described as "an active noise technology developed to make the car hearable in its surroundings." Just like it did then, it can make the 414E hybrid sound like a multi-cylinder conventional V6 or V12 engine, like a futuristic space ship or like a futuristic space ship equipped with a conventional engine... The selected sound is transmitted in the interior through the audio system and on the outside through speakers mounted at the front and rear.

But that's old news.

The real news is that now HALOsonic can mimic the sound made by a real engine when the driver uses the engine brake. It can simulate both the gear noise change and the retardation of the vehicle. The drive torque is also modulated to simulate a physical feeling of a gearshift jolt.
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About the author: Daniel Patrascu
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Daniel loves writing (or so he claims), and he uses this skill to offer readers a "behind the scenes" look at the automotive industry. He also enjoys talking about space exploration and robots, because in his view the only way forward for humanity is away from this planet, in metal bodies.
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