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Tesla Replaces Defective MCU, Reduces Range in Model S, and Charges $4,500 to Restore It

A 2013 Model S 60 with a 90-kWh battery pack had its MCU replaced and its range cut by Tesla 6 photos
Photo: Tesla
A 2013 Model S 60 with a 90-kWh battery pack had its MCU replaced and its range cut by TeslaA 2013 Model S 60 with a 90-kWh battery pack had its MCU replaced and its range cut by TeslaA 2013 Model S 60 with a 90-kWh battery pack had its MCU replaced and its range cut by TeslaA 2013 Model S 60 with a 90-kWh battery pack had its MCU replaced and its range cut by TeslaA 2013 Model S 60 with a 90-kWh battery pack had its MCU replaced and its range cut by Tesla
Jason Hughes is a fair source of Tesla stuff not only because of his technical knowledge. The “Tesla Hacker” also reports things as they are, bad or good. And the latest story he has to share about the EV maker is an example of how to repel your customers for good. According to Hughes, Tesla hijacked the range of a used Model S and will only give it back if the customer pays $4,500.
The story begins years ago when this 2013 Model S 60 had an issue with its battery pack. Without a similar one to replace it, Tesla put a 90-kWh unit in the car, giving it more range. That was with the first owner. The company even put a new badge on the car, making it a Model S 90. That is the kind of thing that makes people want to stick with a brand: a free upgrade.

The car has been sold twice since. The third owner has had the vehicle for a few months and had this vehicle involved with the MCU recall. If you don’t remember this episode, Tesla made the MCU with a small eMMC 8 GB flash memory card. Due to unnecessary logging, this component would fail after three or four years.

That demanded a replacement. Tesla would charge up to $4,000 to perform it as soon as the component was out of warranty. When the National Highway Traffic Safety Administration (NHTSA) ruled it was a recall object, Tesla’s former vice president for legal affairs, Al Prescott, said these computers were wear parts to try to dodge responsibility. It did not work, and Tesla is now having to replace the computers.

That was the case with this 2013 Model S. The issue is that Tesla not only replaced the MCU with a new unit. It also remotely software-locked the car to be a 60 again, despite the 90-kWh battery pack. All of a sudden, this Model S owner lost 80 miles of range. After the owner complained about that, Tesla said it could restore the previous range for a $4,500 fee. Hughes said the right way to frame this fee is to consider it ramson.

If Tesla does not fix this soon, this Model S owner may take the company to court to get back the range and capability their car had before the company decided to cap the battery pack it voluntarily gave it years after the service was done. We’ll talk to consumer protection attorneys to learn about the legal implications this may have.

Regardless of the legal implications, Hughes stressed that he shared the story so that the EV maker could “do better on this and make it right.” Anticipating the negative comments from Tesla investors disguised as fans, he added that he did not make this public to hurt the company. According to the Tesla hacker, the truth is that he hates “seeing Tesla derail themselves with this kind of nonsense.”

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Editor's note: The gallery contains images of a Model S 60 released by Tesla when it was presented, not of the unit involved in this particular story.

UPDATE: Tesla backtracked on the $4,500 fee for giving range back to this owner and restored it for free. Check the new story here.

About the author: Gustavo Henrique Ruffo
Gustavo Henrique Ruffo profile photo

Motoring writer since 1998, Gustavo wants to write relevant stories about cars and their shift to a sustainable future.
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