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Tesla Lacks Major Automotive Quality Certifications in the IATF 16949 and ISO 9001

Tesla Model 3 has a chronic issue with its rear bumpers 89 photos
Photo: Paul Petrunia
Broken Tesla SuspensionBroken Tesla SuspensionReddit User Shares Tesla Email With Recall InformationReddit User Shares Tesla Email With Recall InformationReddit User Shares Tesla Email With Recall InformationSigns of rust problems with Tesla Model S's front bumper reinforcement barSigns of rust problems with Tesla Model S's front bumper reinforcement barSigns of rust problems with Tesla Model S's front bumper reinforcement barSigns of rust problems with Tesla Model S's front bumper reinforcement barSigns of rust problems with Tesla Model S's front bumper reinforcement barSigns of rust problems with Tesla Model S's front bumper reinforcement barSigns of rust problems with Tesla Model S's front bumper reinforcement barTesla Model S presents rust problems with its front bumper reinforcement barTesla Model S presents rust problems with its front bumper reinforcement barTesla owners share on Twitter that steering yokes are already peeling offTesla owners share on Twitter that steering yokes are already peeling offTesla owners share on Twitter that steering yokes are already peeling offTesla owners share on Twitter that steering yokes are already peeling offTesla owners share on Twitter that steering yokes are already peeling offTesla owners share on Twitter that steering yokes are already peeling offTesla Model Y made in China also presents paint issues. And it is not the only one.Tesla Model Y made in China also presents paint issues. And it is not the only one.Tesla Model Y made in China also presents paint issues. And it is not the only one.Tesla Model Y made in China also presents paint issues. And it is not the only one.Tesla Model Y made in China also presents paint issues. And it is not the only one.Tesla Model S with suspension control arm issuesTesla Model S with suspension control arm issuesTesla Model S with suspension control arm issuesTesla Model S with suspension control arm issuesTesla Model S with suspension control arm issuesTesla Model S with suspension control arm issuesTesla will have to give Angel Gaitan his money back for selling him a defective Model 3 in SpainTesla will have to give Angel Gaitan his money back for selling him a defective Model 3 in SpainTesla will have to give Angel Gaitan his money back for selling him a defective Model 3 in SpainTesla will have to give Angel Gaitan his money back for selling him a defective Model 3 in SpainTesla will have to give Angel Gaitan his money back for selling him a defective Model 3 in SpainTesla will have to give Angel Gaitan his money back for selling him a defective Model 3 in SpainThomas was already unhappy because his Model S was at a Tesla Service Center for too longThomas made a graphic about how happy he was with his carThe blue slice is the time Thomas was left without his car due to the need to repair irTesla fixes a Model S with duct tape and the unhappy owner shared that on TwitterThis was the most extreme example of jerry-rigging from Tesla until now: wood parts to hold an LCC2013 Tesla Model 3 that belonged to Mario Zelaya had an issue more units may also present: water invading the battery pack through the fuse box2013 Tesla Model 3 that belonged to Mario Zelaya had an issue more units may also present: water invading the battery pack through the fuse boxTransport Canada report about the issue Mario Zelaya's 2013 Tesla Model S facedTransport Canada report about the issue Mario Zelaya's 2013 Tesla Model S facedTransport Canada report about the issue Mario Zelaya's 2013 Tesla Model S facedTransport Canada report about the issue Mario Zelaya's 2013 Tesla Model S facedTransport Canada report about the issue Mario Zelaya's 2013 Tesla Model S facedTransport Canada report about the issue Mario Zelaya's 2013 Tesla Model S facedTransport Canada report about the issue Mario Zelaya's 2013 Tesla Model S facedTransport Canada report about the issue Mario Zelaya's 2013 Tesla Model S facedTransport Canada report about the issue Mario Zelaya's 2013 Tesla Model S facedTransport Canada report about the issue Mario Zelaya's 2013 Tesla Model S facedTransport Canada report about the issue Mario Zelaya's 2013 Tesla Model S facedTransport Canada report about the issue Mario Zelaya's 2013 Tesla Model S facedTransport Canada report about the issue Mario Zelaya's 2013 Tesla Model S facedTransport Canada report about the issue Mario Zelaya's 2013 Tesla Model S facedTransport Canada report about the issue Mario Zelaya's 2013 Tesla Model S facedTransport Canada report about the issue Mario Zelaya's 2013 Tesla Model S faced2013 Tesla Model 3 that belonged to Mario Zelaya had an issue more units may also present: water invading the battery pack through the fuse boxTesla's invoice with the battery pack replacement priceTesla Service Center emails telling Mario Zelaya to sign the papers to release his Model STesla Model 3 loses rear bumper on a rainy day. AgainTesla Model 3 loses rear bumper on a rainy day. AgainTesla Model 3 loses rear bumper on a rainy day. AgainTesla Model 3 loses rear bumper on a rainy day. AgainTesla Model 3 loses rear bumper on a rainy day. AgainTesla Model 3 loses rear bumper on a rainy day. AgainJessica Tran Points Out All Quality Issues She Found on a Tesla Model 3Jessica Tran Points Out All Quality Issues She Found on a Tesla Model 3Jessica Tran Points Out All Quality Issues She Found on a Tesla Model 3Jessica Tran Points Out All Quality Issues She Found on a Tesla Model 3Jessica Tran Points Out All Quality Issues She Found on a Tesla Model 3Jessica Tran Points Out All Quality Issues She Found on a Tesla Model 3Jessica Tran Points Out All Quality Issues She Found on a Tesla Model 3Elon Musk promises to fix heat pump issues with an OTA update but there are signs this will not be enoughElon Musk promises to fix heat pump issues with an OTA update but there are signs this will not be enoughTesla contacts customer and confirms a firmware issue caused heating problems in vehicles with heat pumpsTesla contacts customer and confirms a firmware issue caused heating problems in vehicles with heat pumpsTesla contacts customer and confirms a firmware issue caused heating problems in vehicles with heat pumpsTesla Model Y heating system fails at freezing temperatures and puts family in real dangerTesla Model Y heating system fails at freezing temperatures and puts family in real dangerLauri Orrainen said he could not recommend Tesla anymore with his Model 3 presenting heat pump problemsTesla Model Y heating system fails at freezing temperatures and puts family in real dangerTesla Model Y heating system fails at freezing temperatures and puts family in real dangerTesla Model Y heating system fails at freezing temperatures and puts family in real dangerLauri Orrainen said he could not recommend Tesla anymore with his Model 3 presenting heat pump problems
The automotive industry is not an easy environment. Its products are not only pretty complex: any defects on them may represent a major safety threat. This is why most carmakers follow at least one certification system to establish their quality management systems. In the U.S. and Europe, the main technical specification about that is IATF 16949. However, at least one major American company does not follow it: Tesla.
Apart from IATF 16949, there is another international quality certification called ISO 9001. As far as our research can tell, Tesla also does not follow it or any other quality control certification that is independently audited. We’d confirm that with the company, but it does not talk to the press.

That could explain why Tesla is as notorious for being an electric carmaker as it is for its quality defects. Thin paint, suspension fractures, uneven panel gaps, motor failures… There’s a long list of issues that the EV maker either claims to be “within specs” or tries to fix with an over-the-air (OTA) update.

Elon Musk promises to fix heat pump issues with an OTA update but there are signs this will not be enough
Photo: GreenTheOnly/Twitter
IATF means International Automotive Task Force. Another translation for that is that a group of automakers joined efforts to establish a standard of quality system requirements that would guide automotive manufacturing. Both automakers and their national automotive associations are part of the task force.

Currently, IATF congregates the BMW Group, Ford Motor Company, Geely Group, General Motors, IVECO Group, Jaguar Land Rover (JLR) Limited, Mercedes-Benz Group AG, Renault Group, Stellantis, and Volkswagen AG. Apart from Geely, Asian automakers adopt other quality control standards. Toyota follows the Toyota Production System (TPS). Hyundai uses ISO 9001:2015. Honda’s Global Honda Quality Standard (G-HQS) is based on ISO 9001.

Tesla fixes a Model S with duct tape and the unhappy owner shared that on Twitter
Photo: Thomas/Twitter
We have contacted IATF and spoke to Russ Hopkins, the scheme effectiveness manager of International Automotive Oversight Bureau (IAOB). He confirmed that there is “no evidence that the Tesla assembly plants are certified to IATF 16949. However, some suppliers to Tesla appear to be certified.”

For Hopkins, “the difference that Tesla is not third-party audited to IATF 16949 is that there is no independent validation that Tesla is meeting the automotive requirements and principles embodied in IATF.” Despite that, Tesla has “to meet all the same requirements that every automotive OEM must meet, including end customer satisfaction, all of which are contained in IATF 16949.”

Tesla Model S with suspension control arm issues
Photo: via TMC
Hopkins showed us a document that states IATF 16949 certification presents better quality results than ISO 9001. It analyzed 9,300 companies connected to three carmakers that follow IATF 16949 and 1,500 that preferred ISO 9001. In the first group, 8,400 IATF-certified companies met quality requirements, while 1,100 of the 1,500 companies working with ISO 9001 did the same. The proportion of enterprises meeting quality requirements is 90% with IATF 16949 and 73% with ISO 9001.

“While there are certainly advantages and benefits to IATF certification, Tesla has chosen a more self-regulated path to ensure that it meets all automotive requirements. The market and regulatory agencies will determine that level of compliance and success.”

Tesla owners share on Twitter that steering yokes are already peeling off
Photo: jf.okay/Twitter
Here’s the crucial question Tesla imposed on American regulatory agencies. With the U.S. following a self-certification model, Tesla is the only one stating it complies with all federal standards. Regulatory agencies trust that instead of verifying if that is true. A type-approval model would ensure they really do. Even if that is true, what if federal standards do not cover some quality aspects?

Tesla has applied a Silicon Valley motto to the automotive industry: “Move fast and break stuff.” As bad as that sounds when you are talking about a vehicle, that is why it has delivered cars without properly testing them before deliveries, which generated another Tesla slogan: “Deliver now, fix later.” Independent quality inspections could have helped. Too bad Tesla does not follow any of the most important ones in the market.
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Editor's note: The gallery presents a few examples of quality issues Tesla vehicles presented in the last few months.

About the author: Gustavo Henrique Ruffo
Gustavo Henrique Ruffo profile photo

Motoring writer since 1998, Gustavo wants to write relevant stories about cars and their shift to a sustainable future.
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